Tag: Basement

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DIY

Century House 6: Basement Floor Install

Our hundred year old basement has really good concrete. The floors are still crack-free and flat and the walls don’t show any sag or bowing. However, we don’t know how dry the basement has been in the past, so we decided to be safe and chose a waterproof laminate flooring for the main area. It is an engineered laminate that is designed to snap together. My initial plan was to do the whole floor in the TV/bar area in one go. But it turned out that my floor didn’t meet the exact requirements. The laminate requires a very flat and even floor. I poopooed this as over-specifying and felt that I could make it work on my sort of flat hundred year old concrete. I can admit that I was wrong. I failed to take into account that the basement has two floor drains and nice gradual slopes leading to each.

I found that there was not enough play in the joints of the laminate to allow for the slight curve of the slope. I was forced to limit the laminate to the large open areas in the center of the room. My altered plan had me putting down laminate in the main room and a portion of the guest room. Behind the bar I will put down a nice tile and on the sloped sections around the drains will be creating a mosaic with small 2″ tiles. The colors of the materials are similar and I think it will look nice in the end.

I didn’t want to put the laminate directly onto the concrete because of moisture gassing up through the concrete and other possible seepage in the future. I installed a dimpled underlayment that raised the laminate about 3/8″ and provided a vapor gap under the flooring. I will be keeping the drains in the floor. I have hot water heat, a boiler and lots of pipes in the ceiling of the room. I want easy access to the drains for any moisture that accumulates.

I did a lot of research before installing the underlayment and laminate. I wanted to do this myself, do it right, and do it once. So I was not going to rush into anything.

First, I filled in the joints in the floor with some left over hydraulic cement to provide a smooth flat surface for the floor. Any defects, dips or grooves in the concrete would be translated to the floor above it. Next, I put down the underlayment leaving a gap along the walls. This was all done in a weekend. I then put the laminate down during the week, working a couple of hours a night. It took some practice and some mistakes to get the engineered laminate to go together consistently, it is very brittle and the joints break easily.

Also, because the joints are so tight with very very little give, any joint that isn’t perfectly tamped together will build up and become a problem several rows later. So, rather than being perfectly straight and flat, the floor develops a hump or slight curve that you can’t easily correct. As I said, it took some time and mistakes to get it right, but I completed it in the end and it looks great. There were some harsh words and thrown tools, but this DIY Engineer triumphed in the end. But I also want to say that I will NEVER do this again! I will also not recommend this flooring. I should have just tiled the entire floor. I suspect I will be replacing this floor in about five years. I’m not a fan.

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DIY

Century House 5: Basement Walls

The remodel of the basement has progressed well. Once it was gutted, cleaned up, and the walls sealed I felt that I need to add a little insulation to the walls to prevent the rooms from getting that clammy basement feel. I used a half inch thick aluminum clad insulation that is commonly used for garage doors.

For the framing, I am fortunate to have an 8ft basement ceiling! This meant that I didn’t have to cut any of those uprights. I used treated lumber for the bottom plates and anchored them to the floor, with the headers attached to the floor joists to keep it all plumb.

This basement is a century old and actually looks great. However, I found that the walls did bulge a little. Getting everything plumb required a some adjustments and a small amount of rework and cursing, but it all turned out in the end.

Now, I did the framing myself. Meaning – by myself – me and my new Dewalt impact-driver. I had a good time, but ended up with tennis-elbow or something. My gripping elbow is killing me. My guess is tendonitis and I’ve got ice and a compression sleeve on it. No one every warned be about that kind of injury.

This project has now cured me of any desire to do drywall. I’ve done some in the past, but not in a while. I now have a hatred for drywall. Our mantra for this project has become: ‘Never again.’ This is honestly our last project house. We just need to finish it.

Our plan is to leave all the pipes in the basement exposed and create a steam-punk or old industrial theme. The water main comes through the wall in our TV room and I didn’t want to cover it. So, I did some creative framing around it. I think it turned out pretty good. Later, I want to cover it with a perforated brass grill with some mood lighting behind it. That will be later.

Next Post: Laminate flooring!!

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DIY

Century House 4: New Kitchen Paint and Drywalling the Basement

The last two weeks have been very busy at the century house. So busy in fact that I’ve neglected to post anything. Sorry.

So Sheri has been busy taping and painting the kitchen and my office. She really hates painting, but since she can’t frame walls or lay flooring she gets to paint. I even volunteered to paint my own damn office, yet she ended up doing that too. The kitchen turned out great. We happen to like accent walls and went with a dark red called Sangria for the kitchen. The remaining walls are painted light brown Mocha. Honestly, this was a unconscious coincidence. However, it works with the theme – a kitchen painted in wine and coffee colors – perfection!

We have also purchased a new kitchen island that we will be installing once all the new appliances are delivered. Next week!! Aaahh!

While Sheri was busy with that, I was framing in our new TV room and guest bedroom in the basement. The worst thing I ran into while framing was that some of the walls were bulged out in the middle. I think this was part of the original pour but had to account for it when anchoring the base runners. The walls are pretty close to level all around now. There are a lot of pipes and windows in the basement that required some fancy framing around them that I will highlight in another post. That was the fun part.

However, I personally hate installing drywall and grumbled though this part of the project. I keep telling myself that this is the last time. This is my last house remodel. Seriously.

But I have a good start on the drywall now and have started planning the flooring for the rooms. This is where I ran into a major issue. We intended to put down wood laminate throughout the basement. However, I found that there was too much slope around the drains. It is a very nicely done poured floor that gently slopes down to drains in two places. However, there is a three inch difference between the outside wall and the main drain – the one in the bedroom. The laminate will work with small variations in the floor but that is way too much. We will still use the laminate for the center of the main room and most of the bedroom while we look for other options for the area where the slope is the worst. I’m leaning toward ceramic tile and a mosaic around the drain. I have my eye set on a very nice rusted steel-look tile for the bar area and a small brick-like tile for the drain area that I can place individually to create the mosaic look that I want.

The biggest problem in making any of the flooring work is drainage. We have hundred year old walls that weep a little. We also have a boiler system that has the potential for leaking. Meaning we have to leave the drains alone and provide unobstructed access for the any water. To accomplish this, I will be using an underlayment beneath the laminate that provides both a vapor barrier and drainage for any water that leaks in. But… I have a bit of research to do before I can really be sure of my plan. Lucky for me there are ambitious DIYers like myself that have already made the mistakes. I am on a few forums and sites dedicated to DIYers that have provided good sound advice so far and I will be looking through there over the next week before I actually do any floor work.

We are only three weeks away from moving into out new home and are in a rush to get everything done. I won’t have the basement completed as planned but I will have most of it useable. The bar and the bathroom will have to be finished later. I am also adding a laundry room on the second floor and will need to step away from the basement to get that roughed in. The new washer and dryer are being delivered next week and need to be functional from day one.

I have a very very busy three weeks coming up to make the house workable. We are very excited to move in and be done with the daily commute we make to work on the house. It will be nice to be right there to work on things and then have the option of just going up to bed, rather than needing to cleanup and drive across town every night.

Our heart is already in our new home, we just have to rest of us there.

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Uncategorized

Hydraulic Cement

When we removed the old drywall and studs, we discovered a wide crack in our basement wall. There wasn’t any indication of water leaking in, but it was crumbly and old in place. I would have to fix it. I’ve never repaired a crack like this, so this was going to be another learning experience! Google and YouTube were my instructors.

First I had to open up the crack with an air hammer. (Another use for the new air compressor!) Your supposed to chip away material to create and undercut that will hold the cement in place after the repair. However, they really knew how to make cement a hundred years ago. It was very hard and stubborn in places.

The repair itself was a bit of fun. Once all the loose dust and dirt was blown out of the crack, I used my gloved hands to squeeze cement deep into the back of the crack. Hydraulic cement is a very finely sanded mortar that sets up FAST. You only mix what you can use within about three minutes. By that point it starts to harden and stick to the bucket.

The cement is mixed really thin so you can squeeze it into the small recesses in the wall. Again, I used my gloved hands for this. It’s very much like playing with mud. I enjoyed it thoroughly and expect I will be using this stuff more often. I’m not sure for what, but it’s too cool of a material not use for something.